Industrial Air Arc Gouging Welding Machine For Carbon Arc Gouging, Weld Removal & Heavy Metal Repair
Heavy-duty air arc gouging welding machines engineered for high-current carbon arc gouging, back gouging, weld defect removal, and metal cutting. Widely used in fabrication workshops, shipbuilding yards, foundries, structural steel industries, pressure vessel manufacturing, and industrial maintenance applications requiring fast material removal with stable arc performance.
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Industrial Air Arc Gouging Machines
Heavy-duty air carbon arc gouging machines engineered for metal removal, back gouging, weld defect correction, and industrial repair applications.
Adonweld supplies high-current Air Arc Gouging Welding Machines including ARC 500 and ARC 630D models for shipyards, steel plants, foundries, pressure vessel fabrication, EPC contractors, and heavy repair workshops across Mumbai, Navi Mumbai, Thane, MIDC, GIDC, and PAN India.
Industrial Air Arc Gouging Machines in India
• Designed for heavy-duty air carbon arc gouging in industrial environments
• Ideal for continuous metal removal and surface preparation work
• Widely used in shipyards, steel plants, and heavy fabrication units
• Suitable for Indian power conditions and harsh job sites
• Built for reliability during long shutdown and maintenance operations
High-Current Carbon Arc Gouging Output
• Delivers stable high current output up to 630 Amps
• Enables fast and deep metal removal with controlled gouging
• Ideal for thick plates, castings, and structural steel sections
• Maintains arc stability during long gouging cycles
• Reduces overall job time in heavy repair applications
Double Holder & Dual Output Capability
• Advanced double-holder system for flexible operation
• Can be used as one 630A power source for heavy gouging
• Supports two independent welding or gouging operations
• Eliminates the need for multiple machines on site
• Boosts productivity in large fabrication workshops
Advanced Rectifier & IGBT Technology
• Dual bridge rectifiers ensure smooth AC to DC conversion
• High-efficiency IGBT modules reduce energy loss
• Fast recovery diodes provide clean and precise DC output
• Ensures stable arc under heavy load conditions
• Improves machine lifespan and electrical reliability
Back Gouging & Weld Defect Removal
• Ideal for back gouging before re-welding thick joints
• Efficient removal of cracked and defective welds
• Improves weld penetration and joint integrity
• Used in pipeline, pressure vessel, and structural welding
• Reduces rejection during inspection and testing
Heavy Repair & Maintenance Applications
• Widely used in shipbuilding and offshore maintenance
• Suitable for steel plants and foundry repair work
• Handles shutdown maintenance and emergency repairs
• Supports on-site industrial repair operations
• Trusted by EPC contractors and maintenance teams
Continuous Duty Industrial Design
• Heavy-duty construction for continuous operation
• Designed for high load and long duty cycles
• Suitable for 24×7 industrial production environments
• Rugged chassis withstands harsh workshop conditions
• Low downtime and reduced maintenance requirements
Cost-Effective Gouging Solution
• High metal removal rate reduces labor cost
• One machine replaces multiple welding setups
• Saves floor space and power consumption
• Ideal for budget-controlled industrial contracts
• Delivers long-term operational value
Trusted Air Arc Gouging Machine Supplier
• Supplied by Adonweld – industrial welding specialist
• Original machines with warranty and support
• Fast delivery across Mumbai, Navi Mumbai & Thane
• PAN India supply for heavy engineering projects
• Reliable after-sales service and technical guidance
Air Arc Gouging Machine
ARC 500 & ARC 630 D for Back Gouging & Weld Defect Removal
Heavy-duty Air Arc Gouging Machines designed for back gouging, weld defect removal, joint preparation, and metal removal in fabrication shops, shipyards, steel plants, foundries, and EPC project sites.
Air Arc Gouging Machine – ARC 500 & ARC 630 D Technical Specification
Below are the standard technical specifications of Adonweld Air Arc Gouging Machines ARC 500 and ARC 630 D, designed for heavy-duty metal removal, back-gouging, weld defect removal, and industrial fabrication applications. For tender or approval purposes, please request the latest datasheet.
| Parameter | ARC 500 | ARC 630 D |
|---|---|---|
| Power Supply (V) | AC 380 V ±15% | AC 380 V ±15% |
| Frequency (Hz) | 50 / 60 | 50 / 60 |
| Rated Input Power (kVA) | 25.3 | 32.5 |
| Effective Input Current (A) | 38.3 | 49.5 |
| Maximum Input Current (A) | 54 | 70 |
| No Load Voltage (V) | 67 | 75 |
| Current Adjustment Range (A) | 30 – 500 | 30 – 590 |
| Rated Output Voltage (V) | 40 | 43.6 |
| Duty Cycle (%) | 80% | 80% |
| Efficiency (%) | 85% | 85% |
| Power Factor | 0.93 | 0.93 |
| Insulation Grade | F | F |
| Housing Protection Grade | IP21 | IP21 |
| Weight (kg) | 40 | 50 |
| Dimensions (L × W × H) | L 650 × W 310 × H 520 mm | L 650 × W 310 × H 520 mm |
Air Arc Gouging Consumables | Carbon Electrodes | Heavy-Duty Gouging Torches
Reliable air arc gouging consumables such as carbon electrodes and heavy-duty gouging torches for consistent metal removal in industrial fabrication and repair work.
TRUSTED BY INDUSTRY BUYERS ACROSS INDIA
Why Choose Adonweld Air Arc Gouging Machines
Adonweld supplies heavy-duty air carbon arc gouging machines designed for high-current metal removal, weld defect correction, and industrial repair applications across fabrication workshops, shipyards, foundries, and steel plants.
Industrial Air Arc Gouging Machines
Our air arc gouging machines are built for extreme industrial conditions, delivering high current output for fast and controlled metal removal. Ideal for back gouging, weld removal, crack cleaning, and defect correction in heavy fabrication environments.
High-Current Output for Heavy Gouging
Designed to operate at high amperage levels, Adonweld air arc gouging machines provide strong and stable arc force required for carbon arc gouging, making them suitable for thick plates, heavy weld seams, and hard materials.
Ideal for Back Gouging & Weld Repair
Widely used for back gouging of weld joints, removal of defective welds, and preparation for re-welding in pressure vessels, pipelines, structural steel, and heavy equipment fabrication.
Used in Shipyards & Heavy Repair Industries
Air arc gouging machines are extensively used in shipbuilding, offshore platforms, refineries, and heavy repair workshops for rapid metal removal, groove preparation, and maintenance welding jobs.
Foundry & Steel Plant Applications
Commonly used in foundries for removing risers, gates, fins, and excess material from castings, as well as in steel plants for surface cleaning, defect removal, and rework operations.
Reliable Supply, Service & Support
Adonweld supplies original air arc gouging machines with warranty, technical guidance, spare support, and fast delivery across Mumbai, Navi Mumbai, Thane, MIDC, GIDC, and PAN India.
Air Arc Gouging Machines – Heavy-Duty 500A & 630A Models for Industrial Metal Removal
FREQUENTLY ASKED QUESTION
Questions Mostly Asked By Our Customer
Q1. What is an Air Arc Gouging Machine used for?
Air arc gouging machines are used for metal removal, back gouging, weld defect removal, crack repair, and joint preparation. They are widely used in heavy fabrication, shipbuilding, foundries, pressure vessels, and maintenance industries.
Q2. Which industries commonly use air arc gouging?
Air arc gouging is commonly used in:
Shipbuilding & offshore fabrication
Steel plants & foundries
Heavy fabrication workshops
Pipeline & pressure vessel repair
Power plants & industrial maintenance
Bridge, structural steel, and repair jobs
Q3. What welding machine capacity is required for air arc gouging?
Air arc gouging requires high current welding machines, typically:
400A – light gouging
500A – medium gouging
630A – heavy-duty gouging (recommended)
For continuous industrial gouging, a 630 Amp heavy-duty rectifier / IGBT machine is ideal.
Q4. Which air arc gouging torch should be used?
Use heavy-duty air carbon arc gouging torches designed for high current applications. Torch selection depends on:
Maximum current rating (300A / 500A / 600A+)
Carbon electrode size compatibility
Air flow capacity
Insulated handle for operator safety
Heavy-duty torches are recommended for continuous industrial use.
Q5. What compressor capacity is required for air arc gouging?
Compressed air is critical for effective gouging. Recommended compressor capacity:
Minimum: 300–400 CFM for light gouging
Ideal: 500–600 CFM for heavy-duty industrial gouging
Air pressure: 5.5 – 7 bar (80–100 PSI)
Insufficient air pressure will reduce gouging efficiency and arc stability.
Q6. Which carbon electrodes are used in air arc gouging?
Air arc gouging uses carbon or graphite electrodes, commonly:
6 mm
8 mm
10 mm
12 mm
Electrode size depends on machine current, material thickness, and depth of metal removal.
Q7. How to select carbon electrode size for gouging?
General guideline:
6–8 mm electrodes → 300–400A
8–10 mm electrodes → 400–500A
10–12 mm electrodes → 500–630A
Using the correct electrode size ensures smooth metal removal and longer electrode life.
Q8. What safety precautions are required for air arc gouging?
Recommended safety measures include:
Welding helmet with proper shade
Face shield & safety goggles
Heat-resistant gloves
Proper ventilation
Hearing protection due to noise
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