Submerged Arc Welding Machine – High-Performance SAW Systems (630A, 1000A, 1250A)
Submerged Arc Welding Machine Rental is now available from Adonweld for industrial contractors across Mumbai, Navi Mumbai, and Thane. Our SAW machines offer deep penetration, clean welds, and unmatched efficiency for structural fabrication and pressure vessel welding
SAW 1200
Submerged Arc Welding (SAW) Machine – High-Performance Welding for Industrial-Scale Fabrication
Looking for powerful, clean, and high-speed welding solutions for thick metal sections?
Submerged Arc Welding (SAW) Machines from Adonweld offer unmatched welding quality, high deposition rates, and spatter-free joints—making them ideal for pressure vessels, shipyards, pipelines, and structural fabrication.
We supply SAW welding machines across Mumbai, Thane, Navi Mumbai, and major MIDC industrial zones with end-to-end support, accessories, and setup assistance.
What is a Submerged Arc Welding Machine?
Submerged Arc Welding (SAW) is a fully automatic welding process where the electric arc is generated between a continuously fed wire electrode and the workpiece, beneath a layer of granular flux. This flux shields the molten metal from atmospheric contamination, producing clean, deep-penetration welds with no spatter, smoke, or arc glare.
Key advantages include:
High productivity – ideal for long and thick welds
Deep penetration – perfect for girth and seam welds
Low fume emission – safer for operators
Minimal post-weld cleaning
SAW Machine Models Available at Adonweld
We offer heavy-duty models tailored for specific fabrication needs:
| Model | Current Rating | Duty Cycle | Applications |
|---|---|---|---|
| SAW 630 | 630 Amps | 60% | Fabrication, Medium Sections |
| SAW 1000 | 1000 Amps | 100% | Beam Welding, Pipelines |
| SAW 1250 | 1250 Amps | 100% | Boiler Tanks, Wind Towers, Girths |
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Key Features of Adonweld SAW 1200 Welding Machine
The Adonweld SAW 1200 is a high-current, heavy-duty arc welding machine engineered for continuous industrial use in demanding environments like shipyards, fabrication shops, and infrastructure projects.
Massive Output Power – Up to 1200 Amps
Delivers high welding current for deep penetration and thick metal joints. Suitable for carbon arc gouging, heavy fabrication, and large structural welding tasks.
100% Duty Cycle
Designed for continuous operation without overheating. Ideal for high-volume production environments requiring long arc time.
IGBT Inverter Technology
Built with advanced IGBT-based inverter control, ensuring stable arc performance, reduced power consumption, and better efficiency compared to transformer-based machines.
Digital Amp/Volt Display
Real-time current and voltage monitoring for precise control and repeatable weld quality.
Hot Start & Arc Force Control
Improves arc ignition on tough jobs and stabilizes the arc during fluctuations—ensuring minimal spatter and smooth welds.
Built for Harsh Industrial Use
Heavy-duty steel body
Copper wound transformer for durability
Overload, overheating, and overvoltage protection
Multi-Process Compatible
While primarily an ARC welding machine, it also supports carbon arc gouging and can be integrated with SAW heads for submerged arc applications.
Wide Input Voltage Tolerance
Operates efficiently on 415V ± 15% 3-phase power—ideal for Indian industrial grids prone to fluctuations.
Service Regions
Adonweld proudly supplies and supports the SAW 1200 Welding Machine across major industrial hubs and manufacturing zones throughout India. Whether you’re based in metro cities or remote areas, we ensure fast delivery, technical assistance, and after-sales service.
Local Service Areas:
Mumbai, Thane, Navi Mumbai, Vasai, Bhiwandi, Kalyan, Ambernath, Taloja, and other MIDC zones in Maharashtra.
Statewide Coverage:
Pune, Nashik, Aurangabad, Nagpur, Kolhapur, Satara, and other major cities across Maharashtra.
Pan-India Delivery & Support:
Gujarat: Ahmedabad, Vadodara, Surat, Rajkot
Delhi NCR: Delhi, Noida, Gurugram, Faridabad
Tamil Nadu: Chennai, Coimbatore, Salem, Tiruchirappalli
Karnataka: Bengaluru, Mangalore, Hubli
Telangana: Hyderabad, Warangal
West Bengal: Kolkata, Durgapur
Madhya Pradesh: Indore, Bhopal
Odisha: Bhubaneswar, Cuttack
Punjab & Haryana: Ludhiana, Chandigarh, Ambala
Kerala: Kochi, Thiruvananthapuram
Wherever your operation is based, Adonweld ensures reliable support, spare parts availability, and nationwide shipping through our extensive distribution network.
Applications of Adonweld SAW 1200 Welding Machine
The Adonweld SAW 1200 is a high-performance submerged arc welding machine built for industries that demand precision, deep weld penetration, and continuous operation. With a 100% duty cycle and 1200 Amps output, it’s ideal for heavy fabrication and automated welding processes.
Pressure Vessel Fabrication
Weld thick sections of steel with deep fusion and minimal spatter. The SAW 1200 ensures clean and defect-free long seams and circular welds in boilers, autoclaves, and storage tanks.
Wind Tower and Renewable Infrastructure
Supports large-diameter girth welds and section joints in windmill towers. The flux-based SAW process eliminates slag and spatter, delivering clean welds for high-load structures.
Shipbuilding & Marine Welding
The SAW 1200 is engineered for hull welding, deck stiffeners, and double-bottom sections in shipbuilding yards. Its stable arc and high deposition rate accelerate timelines while maintaining superior weld quality.
Pipe and Tube Mills
Ideal for longitudinal and spiral seam welding in pipeline manufacturing and L-SAW/DSAW processes. Automates welding for diameters above 24″ with ease.
Heavy Structural Fabrication
Used in the production of bridges, beams, and girders where consistent weld strength and penetration are required over long distances.
Industrial Equipment & Boiler Manufacturing
From thermal power plants to refineries, the SAW 1200 is used for assembling reactor shells, chimneys, furnaces, and heat exchangers.
Automated Welding Systems
Integrates seamlessly with column & boom setups, rotators, and welding manipulators for automated submerged arc welding lines.
Ideal for These Industries:
Steel Fabrication
Oil & Gas Infrastructure
Thermal & Hydro Power Plants
Cement & Chemical Industries
EPC Contractors & Heavy Engineering
Technical Specification of ARC 200 mos
| Model | MZ 1000 | MZ 1250 |
Power Supply (V) | AC380V ±15% | AC380V ±15% |
Frequency (Hz) | 50/60 | 50/60 |
Rated Input Power (KVA) | 56 | 70 |
Effective Input Current (A) | 84.3 | 105.4 |
Max. Input Current (A) | 120 | 150 |
No Load Voltage (V) | 72 | 80 |
Current Adjustment Scope (A) | 112-1000 | 112-1250 |
Rated Output Voltage (V) | 44 | 44 |
Duty Cycle (%) | 60 | 60 |
Efficiency (%) | 85 | 90 |
Power Factor | 0.93 | 0.93 |
Insulation Grade | F | F |
Housing Protection Grade | IP21 | IP21 |
Weight (kg) | 85 | 98 |
Dimensions (mm) | L760 W380 H820 | L760 W380 H820 |
Advantages of Submerged Arc Welding (SAW) – Adonweld SAW 1200
The Adonweld SAW 1200 Welding Machine is a heavy-duty, high-amperage welding system designed for automated welding of thick materials and long seams. It’s the preferred solution across industries like shipbuilding, boiler fabrication, wind tower construction, and heavy structural engineering.
Here are the top benefits of using SAW 1200:
High Productivity
Submerged Arc Welding delivers extremely high deposition rates, allowing for faster completion of large welding tasks. The SAW 1200’s 100% duty cycle supports continuous operation, reducing downtime and increasing throughput.
Deep, Clean Penetration
With output up to 1200 Amps, this machine ensures strong, defect-free welds on thick and high-strength steels. It’s ideal for demanding applications like pressure vessels and structural beams.
No Arc Spatter or UV Flash
The submerged arc is covered with a granular flux, eliminating arc visibility and reducing spatter. This creates a safer, cleaner work environment with minimal post-weld finishing.
Automation Compatible
The SAW 1200 seamlessly integrates with welding tractors, column & boom systems, and automation setups, ensuring consistent weld quality in high-volume production environments.
Reduced Consumable Costs
Unlike MIG or TIG, SAW uses reusable flux instead of shielding gas, cutting down on operating costs. It’s also more energy-efficient for long continuous runs.
Trusted Across Industries
Used in:
Boiler tank and shell welding
Beam and girder joining
Longitudinal pipe seams (LSAW)
Ship deck and hull welding
Tower and windmill fabrication
Power up your production with the Adonweld SAW 1200, engineered for performance, durability, and heavy-duty welding needs.
Why Choose the SAW 1200 Welding Machine by Adonweld?
The Adonweld SAW 1200 Welding Machine is engineered for professionals who demand high-penetration, heavy-duty welding with continuous performance. Trusted by large-scale fabricators and industrial contractors across Mumbai, Thane, Navi Mumbai, and major industrial zones, this machine delivers power, control, and durability in one robust package.
Heavy-Duty Welding Capacity
With an output of up to 1200 Amps, the SAW 1200 is built to handle thick materials and large-scale welding jobs — from pressure vessels and wind towers to ship hulls and beam joints.
100% Duty Cycle for Continuous Operation
Engineered for non-stop industrial use, it supports 100% duty cycle at full load, ensuring productivity during long seam and multi-pass welds without overheating.
IGBT Inverter Technology
Advanced inverter technology allows for stable arc performance, low spatter, and energy-efficient operation. Get deep fusion with precise arc control, even in automation setups.
Automation Ready
The SAW 1200 integrates seamlessly with welding tractors, column & boom systems, and CNC tracks, making it ideal for high-volume production environments where consistency and speed are essential.
Built Tough for Harsh Environments
Encased in a rugged, heat-resistant industrial housing, the machine resists shocks, dust, and thermal stress. It’s field-proven for boiler shops, fabrication yards, and plant maintenance.
Built-in Safety Mechanisms
The system includes thermal overload, voltage surge protection, and advanced cooling fans, ensuring long life and safe operation even in extreme conditions.
Versatile Application Support
From boiler fabrication and pressure tanks to LSAW pipe production, shipbuilding, and heavy structural steel, the SAW 1200 delivers unmatched penetration and weld strength.
Looking for industrial-scale performance with maximum reliability?
Choose the Adonweld SAW 1200 Welding Machine — designed for India’s toughest welding demands.
Frequently Asked Questions (FAQs) – Adonweld SAW 1000 & SAW 1200
Q1. What is the power supply requirement for SAW 1000 and SAW 1200?
Both SAW 1000 and SAW 1200 models operate on a three-phase 415V power supply, suitable for heavy-duty industrial applications in fabrication yards, shipyards, and boiler manufacturing units.
Q2. What is the duty cycle of these machines?
The SAW 1000 and SAW 1200 offer a 100% duty cycle at rated output, allowing for continuous submerged arc welding during long seams and girth welds with no downtime.
Q3. Can these machines be integrated into automatic welding systems?
Yes. Both models are automation-ready and can be connected with welding tractors, column & boom manipulators, and CNC setups, making them ideal for high-volume production environments.
Q4. What kind of welding wire and flux should I use?
You can use solid welding wire (typically EM12K or similar grades) along with granular fused flux that matches your job material and desired penetration. Adonweld can also assist you in choosing compatible consumables.
Q5. What are the primary applications of the SAW 1000 & 1200?
These machines are best suited for:
Pressure vessel welding
Wind tower fabrication
LSAW pipe and beam welding
Shipbuilding
Boiler manufacturing
Steel structure and tank welding
Q6. Are these machines portable or fixed?
Due to their heavy-duty nature, SAW machines are typically stationary or mounted on trolleys with automation systems. However, Adonweld provides optional mobility setups for large yards and workshops.
Q7. Is thermal protection included in these models?
Absolutely. Both SAW 1000 and SAW 1200 include thermal overload protection, high-efficiency cooling fans, and electrical safeguards to ensure safe, long-lasting performance in demanding environments.
Q8. Do these machines come with warranty and service support?
Yes. Adonweld offers a 1-year manufacturer warranty along with pan-India service support, including availability in Mumbai, Navi Mumbai, Thane, MIDC zones, and other industrial hubs.
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